Work flow: screw feeder automatically feeds → manually opens the bag manually to cover the bag clamping device → step on the foot switch, the bag clamper clamps the bag → the equipment automatically peels (double screw automatic feeding until the final value is reached) → Step on the foot switch again to release the bag clamp (also adjustable to automatic bag release mode after metering and filling) → Manually slide the bag to the heat seal (there is no power roller under the bag), step on the heat sealer Foot switch (self-pumping and automatic heat sealing)→go to the next process to sew the bag→automatically start the sewing machine, and the sewing machine and the conveyor belt operate synchronously→the machine automatically cuts the thread after the package is completed→automatically reverses the bag and reshapes the whole work process. (The whole process of this machine can be operated by one person).
2. description of machinery and equipment
1. The supporting machines of this production line are all stainless steel except for the indicated materials, and all the machine structures are selected and designed in accordance with food hygiene standards;
2. The material of the container in contact with the material is food grade SUS304;
3. The structures that are frequently dismantled and washed are connected by easy-to-disassemble parts to ensure convenient handling and sanitation when shifting or changing products;
4. This set of production line needs 1-2 employees during normal production.
5. This set of machines can be equipped with an explosion-proof type according to the needs of the customer's workshop.
6. Weighing touch bottle control (explosion-proof type), (Chinese and English switching) is simple and convenient to operate. Various product adjustment parameters can be stored, up to 5 recipes can be stored.
7. The equipment has the characteristics of complete detection and control functions, reliable work, high measurement accuracy, simple operation and convenient maintenance.
8. Explosion-proof motor drives double screw feeding, and the fine screw speed is adjustable (controlled by frequency converter) to ensure accuracy and speed.
9. The bag is clamped with silicone material, which is well sealed and stable, and there is no dust in the working process.
10. With over-tolerance alarm function, motor overload alarm and protection function, counting function, output is clear at a glance.
11. The screw drive of this equipment adopts a bearingless design (food-grade servo packing) and is maintenance-free for life. Compared with the bearing design, the advantage is that it can completely eliminate the hidden danger of bearing oil leakage (bearing oil leakage will enter the material and contaminate the product). And long-term working dust enters the bearing, causing damage to the bearing, thereby affecting the service life and stability.
12. The standard vacuum interface can be seamlessly connected with the customer's central vacuum cleaner, which is especially suitable for use in purification workshops
Main machine details
No | Name and Tech parameter | Quantity | Set | Photo |
1 | Bucket screw feeder Solenoid diameter 159 mm Increase the material speed 3-5m3/h (different according to the specific gravity and characteristics of the material) Power supply system 380V/50HZ/three-phase or 220V/50HZ/single-phase Equipment material: 304 stainless steel Warehouse volume 230L Drive motor power 2.2kw Vibration motor 68 W Material box size: inner diameter 968mm, Outer diameter 1002mm The stainless steel cover of the silo can be opened on both sides, with a handle and quick-opening buckle; Equipment weight 140 kg | 1 | Set | |
2 | Weighing and packaging machine 1. Model: MW-FM25 2. Measuring method: weighing 3. Feeding method: horizontal double spiral 4. Measuring range: 5-25kg/bag 5. Measuring accuracy: ≤±0.1% 6. Packing speed: 2-6 bags/min 7. Power supply: AC380V 3 8. Power 3.5KW: 3.5KW 9. Air consumption: 0.3 cubic meters/hour 10. Silo volume: 200 liters 11. Material contact SUS304 12. Weight 200KG 13, suitable for bag size 14. Overall dimensions: length 1.3 meters * width 1 meter * height 2.3 meters | 1 | Set | |
3 | conveyor 1- Body material 304 stainless steel 2- Conveying motor power 0.35 kw (speed adjustable) 3-Belt material (color) Food grade PVC (green) 4-motor Taiwan Taiwan Chuang Motor 5-bearing Japan NSK 6-Equipment dimensions: length 2.5m*width 0.5m*height 1.2m | 1 | Set | |
4 | Sewing machine 1- sewing speed 3-9 m/min 2-power electric system 380V/50HZ/three-phase (sewing machine and folding machine) 3- Conveying weight 1-50 kg 4-sewing bag motor power 0.37 kw 5-Equipment function configuration photoelectric induction automatic thread trimming (pneumatic, trimming length is adjustable) 6-The overall material of the sewing machine: carbon steel paint 7-cylinder Taiwan Airtac 8-Equipment dimensions: length 1m*width 0.5m*height 2.2m | 1 | Set |
|
Main configuration
No | Name | Brand | Quantity |
1 | Touch bottle | SiemensGermany/Taiwan Willen | 1 |
2 | PLC | Siemens Germany/Marino, Italy | 1 |
3 | Relay | Schneider | 3 |
4 | Relay Block | Schneider | 3 |
5 | Open | Schneider | 2 |
6 | Thermal overload | Schneider | 1 |
7 | Contactor | Schneider | 1 |
8 | emergency button | Schneider | 1 |
9 | Rotary Switches | Schneider | 1 |
10 | Quick opening and closing door bearing | Japan NSK | 1 |
11 | Slow opening and closing door bearing | Japan NSK | 1 |
12 | Entrainment cylinder | AirTAC Taiwan | 2 |
13 | Anti-drip material door opening cylinder | AirTAC Taiwan | 1 |
14 | Entrainment solenoid valve | AirTAC Taiwan | 1 |
15 | Anti-drip solenoid valve | AirTAC Taiwan | 1 |
16 | Load cell | Switzerland METTLER TOLEDO/Zhejiang Cooley | 1 |
17 | Quick add motor | Jiangsu Kende | 1 |
18 | Slow motor | Jiangsu Kende | 1 |
19 | Screen changer | Taiwan Delta | 1 |
20 | switch | Taiwan Mingwei | 1 |
21 | Photoelectric switch | Autonics Korea | 1 |
22 | wire | Shanghai Qifan | |
23 | Controller | Sino-Italian Joint Venture | 1 |
24 | Entrainment mould | Shanghai Bohui | 2 |
25 | Host material | SUS304 stainless steel |
Work flow: screw feeder automatically feeds → manually opens the bag manually to cover the bag clamping device → step on the foot switch, the bag clamper clamps the bag → the equipment automatically peels (double screw automatic feeding until the final value is reached) → Step on the foot switch again to release the bag clamp (also adjustable to automatic bag release mode after metering and filling) → Manually slide the bag to the heat seal (there is no power roller under the bag), step on the heat sealer Foot switch (self-pumping and automatic heat sealing)→go to the next process to sew the bag→automatically start the sewing machine, and the sewing machine and the conveyor belt operate synchronously→the machine automatically cuts the thread after the package is completed→automatically reverses the bag and reshapes the whole work process. (The whole process of this machine can be operated by one person).
2. description of machinery and equipment
1. The supporting machines of this production line are all stainless steel except for the indicated materials, and all the machine structures are selected and designed in accordance with food hygiene standards;
2. The material of the container in contact with the material is food grade SUS304;
3. The structures that are frequently dismantled and washed are connected by easy-to-disassemble parts to ensure convenient handling and sanitation when shifting or changing products;
4. This set of production line needs 1-2 employees during normal production.
5. This set of machines can be equipped with an explosion-proof type according to the needs of the customer's workshop.
6. Weighing touch bottle control (explosion-proof type), (Chinese and English switching) is simple and convenient to operate. Various product adjustment parameters can be stored, up to 5 recipes can be stored.
7. The equipment has the characteristics of complete detection and control functions, reliable work, high measurement accuracy, simple operation and convenient maintenance.
8. Explosion-proof motor drives double screw feeding, and the fine screw speed is adjustable (controlled by frequency converter) to ensure accuracy and speed.
9. The bag is clamped with silicone material, which is well sealed and stable, and there is no dust in the working process.
10. With over-tolerance alarm function, motor overload alarm and protection function, counting function, output is clear at a glance.
11. The screw drive of this equipment adopts a bearingless design (food-grade servo packing) and is maintenance-free for life. Compared with the bearing design, the advantage is that it can completely eliminate the hidden danger of bearing oil leakage (bearing oil leakage will enter the material and contaminate the product). And long-term working dust enters the bearing, causing damage to the bearing, thereby affecting the service life and stability.
12. The standard vacuum interface can be seamlessly connected with the customer's central vacuum cleaner, which is especially suitable for use in purification workshops
Main machine details
No | Name and Tech parameter | Quantity | Set | Photo |
1 | Bucket screw feeder Solenoid diameter 159 mm Increase the material speed 3-5m3/h (different according to the specific gravity and characteristics of the material) Power supply system 380V/50HZ/three-phase or 220V/50HZ/single-phase Equipment material: 304 stainless steel Warehouse volume 230L Drive motor power 2.2kw Vibration motor 68 W Material box size: inner diameter 968mm, Outer diameter 1002mm The stainless steel cover of the silo can be opened on both sides, with a handle and quick-opening buckle; Equipment weight 140 kg | 1 | Set | |
2 | Weighing and packaging machine 1. Model: MW-FM25 2. Measuring method: weighing 3. Feeding method: horizontal double spiral 4. Measuring range: 5-25kg/bag 5. Measuring accuracy: ≤±0.1% 6. Packing speed: 2-6 bags/min 7. Power supply: AC380V 3 8. Power 3.5KW: 3.5KW 9. Air consumption: 0.3 cubic meters/hour 10. Silo volume: 200 liters 11. Material contact SUS304 12. Weight 200KG 13, suitable for bag size 14. Overall dimensions: length 1.3 meters * width 1 meter * height 2.3 meters | 1 | Set | |
3 | conveyor 1- Body material 304 stainless steel 2- Conveying motor power 0.35 kw (speed adjustable) 3-Belt material (color) Food grade PVC (green) 4-motor Taiwan Taiwan Chuang Motor 5-bearing Japan NSK 6-Equipment dimensions: length 2.5m*width 0.5m*height 1.2m | 1 | Set | |
4 | Sewing machine 1- sewing speed 3-9 m/min 2-power electric system 380V/50HZ/three-phase (sewing machine and folding machine) 3- Conveying weight 1-50 kg 4-sewing bag motor power 0.37 kw 5-Equipment function configuration photoelectric induction automatic thread trimming (pneumatic, trimming length is adjustable) 6-The overall material of the sewing machine: carbon steel paint 7-cylinder Taiwan Airtac 8-Equipment dimensions: length 1m*width 0.5m*height 2.2m | 1 | Set |
|
Main configuration
No | Name | Brand | Quantity |
1 | Touch bottle | SiemensGermany/Taiwan Willen | 1 |
2 | PLC | Siemens Germany/Marino, Italy | 1 |
3 | Relay | Schneider | 3 |
4 | Relay Block | Schneider | 3 |
5 | Open | Schneider | 2 |
6 | Thermal overload | Schneider | 1 |
7 | Contactor | Schneider | 1 |
8 | emergency button | Schneider | 1 |
9 | Rotary Switches | Schneider | 1 |
10 | Quick opening and closing door bearing | Japan NSK | 1 |
11 | Slow opening and closing door bearing | Japan NSK | 1 |
12 | Entrainment cylinder | AirTAC Taiwan | 2 |
13 | Anti-drip material door opening cylinder | AirTAC Taiwan | 1 |
14 | Entrainment solenoid valve | AirTAC Taiwan | 1 |
15 | Anti-drip solenoid valve | AirTAC Taiwan | 1 |
16 | Load cell | Switzerland METTLER TOLEDO/Zhejiang Cooley | 1 |
17 | Quick add motor | Jiangsu Kende | 1 |
18 | Slow motor | Jiangsu Kende | 1 |
19 | Screen changer | Taiwan Delta | 1 |
20 | switch | Taiwan Mingwei | 1 |
21 | Photoelectric switch | Autonics Korea | 1 |
22 | wire | Shanghai Qifan | |
23 | Controller | Sino-Italian Joint Venture | 1 |
24 | Entrainment mould | Shanghai Bohui | 2 |
25 | Host material | SUS304 stainless steel |